References/ selected realized projects

Developing and commissioning of software for TECOMAT TC700 series control systems, which control the unique technology of a climatic wind tunnel. Technological equipment enabling simulation of climatic conditions (wind, solar radiation, rain and temperature) are controlled according to user test procedures created in the MES PRODIXI environment. PRODIXI UI visualization platform.

Delivery, installation and configuration of redundant SIEMENS XM400 series backbone switches for district heating technology and SIEMENS PCS7 system.

Delivery, installation and configuration of redundant SIEMENS automation servers for heating plant technology in the SIEMENS PCS7 system. Installed new updated version of the PCS7 system, including virtualization of the engineering station, 5 operator stations to the VMware environment. Including the supply of thin clients of new operator stations. The entire replacement took place during sharp operation without shutting down the customer's technological equipment.

Developing and commissioning of software for the SIEMENS S7/1500 control system. Using two Keyence digital cameras, a Mitsubishi SCARA robot guided by the function of automatic loading of membranes into test tubes for pharmaceutical operation. The camera system implements the correction of the robot's position before collection, after collection and before insertion, including evaluation of the correctness of the foundation. The requirement for the accuracy of the final insertion was less than 0.2 mm in diameter. Visualization platform SIEMENS WinCC Advanced + implementation of complete monitoring and recording of the loading process for each tube in MES PRODIXI.

Developing and commissioning of software in the MES PRODIXI system designed for monitoring and parameterization of production. Monitoring of the production of two robotic workplaces ensuring the production of door constructions, including handling from / to pallets.

Developing and commissioning of software in the SIEMENS S7/1500 system. A project in the automotive industry ensuring the correct assembly of printed circuit boards. Part of the project was the connection of the communication to the corporate MES system in order to verify the production parameters and test results. SIEMENS WinCC Advanced visualization platform.

Developing and commissioning software functions for optimized control of several galvanic lines. The existing SIEMENS S7 SW has been supplemented with additional functions, which address the optimum use of various number of conveyors, charging and balancing products according to selected recipes and technological processes.

Developing anc commissioning software for monitoring station of diesel-generator station of Unit 3 in SIEMENS PCS7. WinCC visualization platform including redundant OSS. Collection of complete data from three diesel generators, archiving, redundant optical networks, Ethernet communication with superior Unit control system (DCS).

Developing and commissioning software for 3 compressor stations. Each is equipped with PLCS SIEMENS S7 / 300 PLC in redundant design (Siemens software redundancy). SIEMENS OP377 visualization platform.

Implementation and delivery of MES PRODIXI production information system for the customer in the production of bitumen mixtures. Production line monitoring and complete management of production recipes and production records using MES application in server / client mode.

Development and commissioning oil distribution management software. Control system is realized by redundant system SIEMENS S7 / 400H and PCS7 including WinCC visualization.

The production line consists of 8 stations including two automatic screwing stations using a Mitsubishi robot. For these stations, SW for BECKHOFF TwinCAT3 PLC software was developed, including visualization, implementation of several Omron FH camera controls and label printing. Implementation of MES PRODIXI for data collection from all stations, production control of components for individual stations and refurbishment workplaces including administration and central label printing.

Complex delivery of production line control for mixing of various aggregate fractions - SW development and commissioning of PLC WAGO software, production of switchboard, project documentation. Production line visualization integration to Server/Client solutions TIA WinCC Professional.

Implementation and delivery of MES PRODIXI production information system for the automotive customer. Watching more than 100 production lines on 50 large-screen LCD screens. Implementation web interface module for complex system management for more than 50 users. Use of InfoBoard application for displaying production data in customizable views and sequences on large panels. Implementation of simultaneous display of so-called non-production data (information from the department of quality, human resources) on the same facilities in common sequences with production views.

The station provides automatic control of the installed glass on the already completed vehicle when passing through the vehicle. SIEMENS and KEYENCE systems were used.

Complete rebuilding of the Porsche Panamera production line for batch production. Reduction of the entire line to two workplaces while maintaining all output controls and production control. Stations are controlled by SIEMENS PLC and TP operator panels are used to control and display results.

SW development and commissioning of PLC BECKHOFF TwinCAT3 software including visualization. The station provides automatic lubrication of controls for Ford vehicles in cooperation with Mitsubishi robot.

SW development and commissioning of PLC BECKHOFF TwinCAT3 software including visualization. The station provides automatic lubrication of many products in cooperation with Mitsubishi robot.

We have implemented several camera controls on various lines in the automotive industry. Camera systems from OMRON FQ2, FZ5 and KEYENCE series IV were used. We successfully implemented a DMC code reader replacement with the need to implement PROFIBUS / PROFINET converters using KEYENCE SR-1000.

We have successfully completed the phase of preparation of software equipment for diesel generator control of the third block. Subsequently, the FAT test was successfully performed with the end customer. The technology management is implemented by several redundant systems SIEMENS S7 / 400H including redundant OSS, WinCC visualization, communication with superior systems using IEC 60870.

We put into operation the last sixth diesel generator at the Slovak nuclear power plant Mochovce. All six diesel generator stations are in operation, providing backup power for Units 1 and 2. Controlled by redundant SIEMENS S7 / 400H + WinCC.

Creation of software for the management of two paintboxes. SW development and commissioning of the software PLC WAGO and the operator panel Weintek.

The modification of a whole production line for the new series of models. The completing line is controlled by one PLC Siemens WinAC RTX. For control and display results are used three operator panels TP and WinCC Flexible Runtime PC applications. Modifications included the removal of several stations from the line (remove technological and SW bonds).Label printing and data collection on the completion and results of final testing is done via a PC application. SW has been extended to double the number of models. Implementation of new operations (other assembly processes, controls, sequences of final testing, modification of label printing, data collection, etc.) and controls (2x camera, the presence of parts, etc.) involve software modifications in all stations including the complete change of the whole data structure of an RFID system for transmitting data between stations. Demands of making adjustments was increased by time-space outage (3 weeks), extensiveness of SW, using complicated software standard and SW commentaries in French.

We have successfully completed the first commissioning phase of the control software of the line, which is intended for the preparation of modified bitumen. Technology controlled by the top automat from the series of programmable automats WAGO 758-875 using platform OS Linux with realtime extension, communication bus CANopen with a total range of 1,600 I/O signals. Replacement of the existing non-conforming software was implemented and revived in a record time of just 12 days.

We have already made commissioning of the third dieselgenerator in the Slovak nuclear power station Mochovce

We implemented software for controlling the final test stations including 60 camera tests and 2 robots UR5. Throughout the project, emphasis was placed on the minimum limit of current production. The whole completing link is controlled PLC Siemens WinAC RTX. For control and view of results is used ten operator panels TP series.

We have already made commissioning of the second dieselgenerator in a Slovak nuclear power station Mochovce Including the commissioning of diagnostic and monitoring workstation on the platform WinCC.

We have completed the development of a customized module of intelligent communication interface. Two-channel solution of the specific communication at speeds of up 500MBbit/s with Ethernet interface ensures the system diagnostics of connected automotive components. Firmware of intelligent converter provides the communication sequence according to the selected recipe, used protocol and speed. Individual recipes are saved in the industrial PC. Choice of the recipe does higher-level control system of the production line. Diagnostics and detection of mistakes with datalogger functions ensure our developed application. The modul was successfully put on three production lines, where it communicates with Control system SIEMENS and OMRON.

We successfully put into operation the first of six diesel generators to Slovak nuclear power station Mochovce. Validation of software including commissioning using the latest control systems SIEMENS S7-400 in a redundant design.